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OPERA OMNIA
Labelling, simplified

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    One platform. Real production advantages.

    Opera Omnia is a platform designed to solve a real and increasingly common challenge: the growing complexity of labelling lines.
    Over time, production lines evolve by adding new technologies, machines and components. What initially brings flexibility often turns into a system that is harder to manage, more expensive to maintain and increasingly dependent on operator intervention.
    Opera Omnia was developed to reverse this trend.
    A single platform integrates all labelling technologies—roll-fed, cold glue, self-adhesive and hot melt—even in combination. This allows production to be centralized, reducing fragmentation and simplifying the overall architecture of the line.

    Efficiency you can measure

    The result is not just a different machine, but a different way to produce.
    An approach that delivers concrete, measurable benefits:
    • Less consumption,
    • Less downtime,
    • More real efficiency on the line,
    • Fewer operator interventions, thanks to systems that automatically adjust and correct the process.

    Not just technical improvements, but results that directly impact daily production.

    Key Features

    At the core of the platform are solutions designed to reduce operational complexity while improving real performance.
    • New UNICA roll-fed unit: high performance with lower operational complexity thanks to a simplified and very innovative architecture
    • Glue consumption reduced by up to 50% through an innovative new ceramic roller
    • Flexible cutting system with advanced camera (no marks required), enabling greater freedom in label design
    • Operator interface designed to reduce manual interventions and training time

    A new way to design labelling

    Opera Omnia is not just a new machine—it represents a different approach to how labelling lines are designed.

    An approach focused on reducing complexity without compromising performance or flexibility.

    Less complexity, more productivity

    Traditional lines tend to become more complex over time. Each new format and each new requirement can add machines, components and variables that need to be managed. Opera Omnia simplifies this model by introducing one streamlined and controlled architecture, with fewer components, fewer critical points and a more stable production process.

    Complete SKU and format management

    Managing variability is one of the biggest challenges in production. New products, new diameters and evolving market demands require flexibility, often at the cost of complexity. Opera Omnia is designed to manage different diameters and SKUs within the same platform, helping production evolve without requiring future machine replacement.

    Real performance, not theoretical

    Performance is not only about nominal speed. It is about the real impact on the line. Opera Omnia delivers up to 60,000 bph per module in a compact footprint and can be installed in approximately two days, enabling efficient integration with reduced operational impact.

    Truly easier to use

    Daily operations are where complexity becomes most visible. For this reason, usability has been completely rethought. Blade replacement is simple and fast, many adjustments and corrections are handled automatically and the need for specialized operators is reduced. The result is lower operator dependency and greater production continuity.

    Contacts

    Get in touch with us.

    OPERA OMNIA Advantages

    Opera Omnia was created with a clear objective: to improve real line performance, not just machine specifications. It is not only about technology, but about delivering measurable results in everyday production.
    The platform helps reduce consumption, downtime and the need for operator supervision while supporting higher OEE. In practical terms, this means more output, less complexity and greater control.

    Opera Omnia is designed to adapt to a wide range of industries, from beverage and wine & spirits to food, personal care and chemical applications. It combines performance and cost efficiency with flexibility and control, making it a platform built for both current needs and future production scenarios.

    Reduced operating costs

    Opera Omnia significantly reduces consumables, especially glue, with savings of up to 50%. This has a direct impact on operating costs and also supports sustainability goals.

    Multi-Sku Management

    One machine can manage multiple formats and diameters, allowing production to evolve without requiring equipment replacement.

    Reduced downtime

    Maintenance and cleaning have been simplified to ensure faster interventions, automatic cleaning and quick recovery. Less downtime means more continuity and higher overall productivity.

    Faster changeovers

    Automation and universal components reduce manual operations, making changeovers faster, more reliable and more repeatable.

    Improved usability

    The machine is designed to be used, not managed. Lower operational complexity reduces training needs and helps operators work efficiently from day one.

    High performance in a compact space

    High speed is combined with a compact footprint, allowing more output without the need to expand or modify the existing line.

    Fast installation

    Installation can be completed in approximately two days, reducing commissioning time and minimizing the impact on production activities.

    Long-Term Evolution

    The platform is designed to adapt to new production requirements over time, protecting the investment in the long term.

    Automated control and correction

    Integrated vision systems manage bottle orientation and quality control, while real-time feedback automatically corrects label application. This reduces the need for constant operator supervision and improves consistency.

    References

    Contacts

    Get in touch with us.